We are one of China leading factory that specialize in producing kinds of production line,kinds of fermenter bioreactors and freeze dryer/Lyophilizer. such as Yeast(Levure casseeuse) /Insulin / Vaccine / Antibiotics / Lysine/glucose /citric acid/ etc Production Line and equipment, Kombucha/Wine/Beer /Yogurt/milk/beverge / cell culture /pharmaceutical fermenter tank or bioreactor and other kinds of brewing equipment, freeze dryer/Lyophilizer. For more details and questions pls feel free to refer to our website or contact me any time, thanks whatsapp: (+0086) 15010918869, Wechat: 1572674265 thanks
Yeast /Insulin / Vaccine / Antibiotics / Lysine etc Production Line, fermenter bioreactor
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we can profuce many production line such as such following :
Bread bakery yeast(Levure casseeuse) production line/ fermenter equipment,
Insulin production line/ fermenter equipment,
Vaccine production line/ fermenter equipment,
Antibiotics production line/ fermenter equipment,
Lysine production line/ fermenter equipment,
glucose production line/ fermenter equipment,
citric acid production line/ fermenter equipment,
Production Process of Bakers Yeast:
Raw Materials.
1. Cane or beet molasses is the primary raw material for bakers yeast production.
2. It supplies all the sugar that yeast needs for growth and energy along with part of the needed nitrogen.
3. Before it is fed to the yeast, concentrated molasses is diluted with water, clarified, and heat sterilized. It is then supplemented with additional nitrogen, phosphate, vitamins, and minerals.
Processing.
1. Yeast broth from the fermentor at about 5 percent solids is concentrated in a centrifuge to about 18 percent solids and washed with water.
2. Cream yeast is simply this liquid yeast that is cooled and delivered in bulk to the bakery. To make compressed (granular and cake) yeast, cream yeast is passed through a filter, which removes water and increases the solids concentration to about 30 percent.
3. When a rotary vacuum filter is used, the cream is first treated with salt, then sucked onto a thin layer of starch, rinsed with cold water to remove the salt, and scraped off the starch. After filtering, small amounts of emulsifiers or oils are added to assist in the extrusion and cutting of the yeast and to improve its appearance.
4. Granular yeast is then crumbled and packed in bags; cake yeast is extruded and formed into blocks.
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TemperatureRange( )From 3 above the cooling water temperature to 80 (accuracy 0.1 )ControlThe temperature is automatically controlled by the external heat exchanger system.SensorRTD(Pt-100)
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AerationSpargerRing sparger (SUS 316L)Inlet FilterThe cartridge type sterilizable pleated type 0.2μm absolute filter is applied.Outer FilterThe same as inlet filter specification.(optional item)Control RangeDifferent vessel size and/or ordered specifications.
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Materials & FinishVesselUsing 316L stainless steel it is polished mechanically and/or electrically.Piping316L stainless steel prevents contamination and is polished by electrically.O-rings / GasketsViton or silicone material is used for the O-ring and the EPDM is used for the gasket.
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Control UnitPanel8.5" Graphic Color LCD, Membrane keypadCommunicationsMemory stick, printer, computer with the RS-232C communication protocolController BoardMicroprocessor based integrated controller board is adopted to measure, control and display the fermentation system
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Pressure controlThe pressure is controlled manually and/or automatically
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Power Supply220V 50/60Hz single phase, 380V 50/60Hz three phase
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Data StoragepH, DO, Pressure, Temperature and Agitation speed
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Heating PlateThe head lift system is powered by air cylinder and guided by two sets of linear motion guide. The lifting load capacity can be adjusted and designed for the size of the head plate.
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